Ethylene Oxide (EtO) — properties & hazards overview

Name: Ethylene oxide Formula: C₂H₄O CAS: 75-21-8 UN: 1040 (verify via SDS)
DANGER — Highly flammable epoxide with very wide explosive range (LEL–UEL broad). Potent alkylating agent; acute toxicity and carcinogenic (IARC 1). Poor warning properties (odour not reliable). Use ATEX design, LEL monitoring and high-efficiency demisting.
Boiling point
≈ 10.5 °C
Flash point
≈ −20 °C (very low)
Explosion limits (air)
~ 3–100 vol% (very wide)
Water solubility
Miscible; hydrolyses to ethylene glycol
Toxicity
Acute + CNS effects
Flammability
Very low FP; wide LEL–UEL
Chronic risk
Carcinogenic (IARC 1)
Environmental
COD (glycol in blowdown)
PropertyValue / Note
Chemical identity Reactive epoxide; powerful alkylating/sterilant gas; colourless with sweet/ether-like odour (not reliable for warning).
Molar mass 44.05 g/mol; gas at ambient, liquefies under pressure.
Reactivity Ring-opening with water/alcohols (→ ethylene glycol/ethers); polymerises on heat/contamination; incompatible with acids, bases, oxidisers, and many metal salts.
Behaviour in gas streams High water affinity + rapid hydrolysis → effective removal via water (slightly acidified) scrubber; manage heat and viscous glycol build-up (fouling).
Best analytical detection FTIR (inline) — strong, characteristic IR bands enable continuous, reagent-free monitoring from ppm to low % for process control and outlet compliance checks.

*Indicative values; verify exact limits and design data via current SDS/regulations (“verify via SDS”).

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